Optical Design & Simulations
With a team of experienced optical engineers onboard, we are able to deploy extensive design functions. To ensure the precision and feasibility of our designs, we use cutting-edge simulation software like TracePro, OSLO, Zemax and Code-5.
We create optical prototypes using direct machining on plastics or through quick turn-around tools. Depending on the complexity and geometry of the optical component, we can engineer a sample product within three days to a week.
Injection Molding and Replication are the two main processes that we apply. In injection molding, we make use of highly precise, electric injection molding machines that are equipped with optical screws and barrels calibrated in the nano to sub-microns scale. We have experience molding optics that are as small as 0.01 g and as large as 50 g.
On the other hand, optical replication is a proprietary process that Moveon Technologies developed. Through it, we can fabricate clear optical components that are capable of withstanding multi-pass solder reflow conditions of up to 265°C for 30 sec exposure.
Our production processes adhere to a strict level of accuracy and precision. All optical tools are manufactured in-house based on the clients’ requirements.
We possess a number of metrology equipment that enables us to measure the dimensions and performance of optical components:
Optical Thin-Film Coating
Optical thin-film coating allows molded or replicated optical components to achieve an enhanced level of performance beyond what is possible with uncoated lens. Our coating technology and processes ensure the best results by increasing reflections or eliminating them (anti-reflection) by means of depositing layers of optical enhancing materials in nano-thickness via vacuum and plasma aided technology, accomplished under low temperature setting suited for heat-sensitive substrates such as polymers.
Interested in the technologies that we use? Then please send us an enquiry. We will be glad to answer any of your questions or concerns.